In one day, Menderes Tekstil produces 60,000 kg (133,000 lbs) of yarn, 750,000 m² raw fabrics, 900,000 m² dyed fabrics, 120,000 m² interlining and 70,000 sets of bed sheets from the world’s premium quality cotton.

Spinning Plant: Our spinning plant produces 60,000 kg of yarn daily using open-end yarn machines. All production is controlled by Schlafhorst coropilot in real time.

Weaving Plant: Utilizing air jet looms, 750,000 m² of fabric in  various width and quality is woven each  day. Most of our production is cotton, but our facility can also accommodate special orders with cotton-synthetic fiber mixtures. All production is controlled by real time Arakne systems.

Knitting: Our round 54, 48 and 42 inches wide jersey knitting machines are capable of producing 17 tons per day.

Design and Engraving Department: Equipped with the latest state of the art industry CAD-CAM systems, our 14 powerful work stations allow our experienced design team to create innovative designs for any type of customer demand quickly and efficiently. Home textile products can be generated with the production capacity of 100 screens per day utilizing our two laser engraving and three wax  machines.

Printing and Liner Plant: Our finishing plant  has the capacity to print and dye 900,000 m² of fabric a day on our Flat Panel, Rotary and Digital Printing machines. All units are capable of processing 320 cm in width (125 inches) and 12 different color screens. Our single color Pad-Batch machines can also dye fabrics up to 320 cm (125 inches) in width.
Pretreatment unit, brushing/raising, finishing, and finished product quality control can process eight million m² of raw fabric per day for conversion into finished product. 

Preparation: Processes like singeing, bleaching, mercerizing, washing, and drying are completed during this stage of production. Our plant has singeing, four bleaching, mercerizing, continuous washing, continuous drying units, and is capable of processing 3 million m² of fabric a day.

Fluffing and Brushing: Our brushing unit is capable of processing 300,000 m² fabrics per day.

Printing and Dyeing: Speed, accuracy, and consistency aptly  describe our highest quality printing lines. This unit has three flat printing, seven rotary printing, one digital printing, three continuous printing units, three automatic color kitchens, and is capable of processing 800,000 m² of fabric a day. 

Finishing: Processes like sanforisation, weft straightening, drying, calendaring, and fixing are done in this unit. Our plant has eleven Stenter Machines, three sanforisation machine, four fixing machines, and three calendar machines capable of processing three million m² of fabric per day.

Finished Product Quality Control: Menderes Tekstil’s quality control units hold the capacity of processing 850,000 m² of fabric per day. The rigorous laboratory tests through out the production process followed by a final visual inspection will assure the top quality product prior to shipment.

Interlining Plant: With two continuous casing machines, our plant produces Interlining, adhesive interlining, cuff products and top fuse with the capacity of manufacturing 120,000 m² a day.

Confection Plant: With its capacity of 420,000 m² a day, 70,000 sets of bed linens in the final stages of production are finished using the automatic stitching machines, automatic folding machines, and Eton fitted stitching machines. In addition, our plant has manual stitching lines.

Cutting Department: With two full automatic cutting machine machine, one flat cutting machine and ten manual table, our unit is capable of processing 250,000 m a day.

Automatic Confection Department: Our packaging department processes 170,000m a day with its two bedsheet, two pillow, two Eton - fitted, one interlining cutting and stitching machines and Two pillow, one fitted, one bedsheet automatic folding machines.

Manual Stiching Department: Department produces 250,000m with its 420 stiching  machines and 47 stiching lines.

Packaging Department: With the capacity of 70,000 sets a day, department is capable meeting any type of customer demand.