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Design and Engraving Department: Equipped
with the latest state of the art industry CAD-CAM systems, our 13
powerful work stations allow our experienced design team to create innovative
designs for any type of customer demand quickly and efficiently. Home textile
products can be generated with the production capacity of 100 screens per day
utilizing our two laser engraving and three wax machines.
Printing and Liner Plant: Our
finishing plant has the capacity to print and dye 900,000 m2
of fabric a day on our Flat Panel, Rotary and Digital Printing machines.
All units are capable of processing 320 cm in width (125 inches) and 12
different color screens. Our single color Pad-Batch machines can also dye
fabrics up to 320 cm (125 inches) in width.
Pretreatment unit, brushing/raising, finishing, and finished product quality
control can process eight million m2 of raw fabric per day for
conversion into finished product.
Preparation: Processes like
singeing, bleaching, mercerizing, washing, and drying are
completed during this stage of production. Our plant has singeing, four
bleaching, mercerizing, continuous washing, continuous drying units, and is
capable of processing 3 million m2 of fabric a day.
Fluffing and Brushing: Our
brushing unit is capable of processing 300,000 m2 fabrics per day.
Printing and Dyeing: Speed,
accuracy, and consistency aptly describe our highest quality printing
lines. This unit has three flat printing, seven rotary printing, one
digital printing, three continuous printing units, three automatic color
kitchens, and is capable of processing 800,000 m2 of fabric a
day.
Finishing: Processes like
sanforisation, weft straightening, drying, calendaring, and fixing are done in
this unit. Our plant has eleven Stenter Machines, three sanforisation machine,
four fixing machines, and three calendar machines capable of processing three
million m2 of fabric per day.
Finished Product Quality Control:
Menderes Tekstil’s quality control units hold the capacity of processing
850,000 m2 of fabric per day. The rigorous laboratory tests through
out the production process followed by a final visual inspection will assure
the top quality product prior to shipment.
Interlining Plant: With two
continuous casing machines, our plant produces Interlining, adhesive
interlining, cuff products and top fuse with the capacity of manufacturing
120,000 m2 a day.
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